Installing 1999-2001 Mustang Dual Piston calipers on Older Fords
by Earl Hayes
Pictures at bottom of this page
To do this conversion I am using Granada spindles.
It is quit possible it
may be easier to
use your original spindles.
A 1/4” or 5/16” steel plate will be needed to
make the
mounting bracket.
I would only use grade 5 or better bolts for mounting.
Anyone that has
good common sense and some basic tools like a drill press and a welder can
do it.
If you
don’t have them, you can take measurements easily enough and have them
made
at a
machine shop regardless of what spindle you use.
To use the Granada
spindle
however, it
is a lot easier if the spindle is off of the car as you can see in the
pictures.
The original
caliper mount is held on by 2 bolts. Remove it because you won’t need it
anymore.
With
the rotor mounted on the spindle you will see the two bolt holes from
where
the old
caliper mount was.
1 on the top facing towards the rear of the spindle and
1
on the bottom
facing the back of the rotor.
With the pads installed in the Mustang
caliper
and mounting
bracket, slip the caliper over the rotor.
You may want to shoot some
compressed air into
the brake hose hole to snug the caliper up on the rotor.
Position the
lower
mounting hole
on the spindle where it matches the hole on the caliper mounting bracket.
You will need a
spacer between them.
It measures 7/8” thick. You can make it out of a
piece of 1 1/4
round stock and drill a 15/32 hole through it.
The mounting bracket uses
metric bolts
which I can’t remember the exact size.
Length is 1 1/2” long on the lower
and 1” long on
the upper.
With the spacer in place (you will need to hold it ) install
the
bolt and lock
washer snug enough to where you can still move the caliper but is seated
properly.
Position the caliper on the rotor where it is square top and bottom.
Make
sure the distance
between the caliper mount and the edge of the rotor is the same on the top
and bottom.
Tighten the lower bolt down. Now you can now see that an “L” bracket is
required on the
top. The bolt holes are somewhat offset.
Use 1/4” steel to make the
bracket!
With the “L”
bracket about 2” long, hold it in place and mark through the spindle where
it will need to
be drilled.
The hole needs to be 1/2”. After doing that, take a 1/2” bolt
2
1/2” long and
locknut (or weld a nut to the inside of the bracket) and install the
bracket
snugly.
This
will allow you to figure out where the other hole will need to be drilled
to
bolt the “L”
bracket to the caliper.
A little guesswork is needed here. After that is
done and all of the
bolts are installed and tightened,
re check all of your clearances and
make
sure the rotor
spins freely and everything is square.
While spinning the rotor, shoot
compressed air into
the caliper
again and you will see any problems that may occur.
The
measurements I gave
are extremely close but it doesn't hurt to double check.
As I stated, use
grade 5 or better
bolts.
I always use good lockwashers and Loctite. So should you.
I am
using
these
calipers on all 4 corners.
The master cyl I use is an aluminum unit for a
87
Ford Ranger.
You may want to use an adjustable proportioning valve if running disc’s on
all 4 corners.
Please don't Email me on this tip because I don't have anymore info.
Click Here for a Drawing of Brackets




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